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Start the Expedition and look underneath at the fuel tank area to make sure there are no leaks prior to operating the vehicle. Remove the fuel pump retaining bolts.
03 06 Ford Expedition Fuel Pump Tank Assembly Removal How To Youtube
Tighten to 66 ft-lb 89 Nm.
Ford expedition fuel tank removal. Reconnect the negative battery cable and move the floor jack away from the rear of the vehicle. Routing of the fuel vent hose at this time. Fuel Pump Remove fuel pump lock ring.
Remove the rear fuel tank support strap. Remove the fuel tank front and rear support straps and lower the front of the fuel tank approximately 25 mm 1 in. Remove and discard fuel pump O-ring.
03-06 Ford Expedition Fuel Pump Tank Assembly Removal How To - YouTube. This is how you remove your fuel tank from an 05 Ford Expedition in order to replace your fuel pump. Ensure that the fuel tubes face toward the fuel rail and tighten the retaining bolts to 80-107 inch lbs.
Install a new gasket and place the pump into the tank. Remove the bolts and pivot the fuel tank support straps away from the fuel tank. Remove the rear LH and RH sway bar bracket nuts and lower the sway bar.
Lower the gas tank down using the floor jack making sure to keep it level. However this depends on if your car has one. You need to disconnect the fuel tank wirings harness connector from the body.
Wrap the rag around the tip of the screwdriver place the tip against the fuel pump retaining ring and tap the handle of the screwdriver with the rubber mallet until the retaining ring turns loose. Secondly gas tank removal might be necessary to clean the tank and apply a sealer coat to its interior. Reinstall the fuel tank fuel lines fuel filler neck and wiring harness in reverse of how you disconnected them.
Labor costs are estimated between 214 and 270 while parts are priced at 1150. Disconnect the fuel pump electrical connector. Remove the 4 bolts 2 each side and remove the skid plate if equipped.
Roll the tank out from under the Expedition and set it on the ground. Replacing the fuel pump in your Ford Expedition may be a result of frequently driving until the gasoline tank is close to empty. RH shown LH similar.
Remove the front fuel tank support strap. Remove the fuel tank front and rear support straps and lower the front of the fuel tank approximately 25 mm 1 in. 03-06 Ford Expedition Fuel Pump Tank Assembly Removal How To.
You can achieve this by removing the ground wire screw from the body. It is best to change the fuel pump when the fuel level is very low unless you can siphon the fuel out of the gas tank. The Expedition is a vehicle that stores the pump within the fuel tank although it is mounted in a slightly different manner than other vehicles.
Support the fuel tank. Install new fuel pump O-ring. Use small plastic bags for the.
You can now remove the fuel lines from the gas tank. Lower the tank the rest of the way holding it steady with one hand. Disconnect the fuel pump connector.
Install fuel pump lock ring. Remove the fuel tank from the vehicle. Lower the fuel tank slightly.
Remove the fuel lines from the sender with the flat head screwdriver and unplug the wiring. Fuel Tank Replacement Cost Ford Expedition Fuel Tank Replacement Cost The average cost for a Ford Expedition fuel tank replacement is between 1364 and 1420. Partially lower the fuel tank and disconnect the two EVAP emissions hoses.
Just a quick bit to help out someone who might be at home dropping one of these tanks and needing to know what all needs to be disconnected in the process. Remove the fuel tank. Remove the fuel pump.
You must be registered for see images attach 8. Youll want to turn the ring counterclockwise. Disconnect the fuel pump connector.
First of course is to replace the original 16-gauge metal one if it is badly rusted and beyond repair. Lower the tank the rest of the way holding it steady with one hand. Refer to the procedure outline in this section.
Thoroughly clean the fuel pump-mounting flange. Disconnect fill pipe hoses from the fuel tank. There are a couple of good reasons for removing a Ford Model A gas tank.
Position a suitable jack under the fuel tank.
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